India's Largest Private Steel Manufacturer
Client Overview
Client is a market leader but had concerns that they should substantially improve in terms of Availability (Machine up & running), Performance (Production at optimum efficiency), and Quality (Every pipe produced meets quality standards). Client asked us to identify specific factors that can decrease productivity losses by 15%.
Business Challenge
A non-invasive, data-driven solution that can utilize historical and current data already captured at the manufacturing plant to detect losses and opportunities to improve production efficiency.
Solution Impact
260-tonne loss identified
60-65% Increase in productivity
Cost savings from Limited unplanned downtime, optimised equipment lifetime (owing to regular repair and maintenance)
Our Approach
Custom predictive maintenance solution that detects upcoming failures, equipment downtime and other key performance parameters.
Array of ML models that detect unaccounted losses.
Genesis AI drives innovation in manufacturing with AI and machine learning, optimizing processes and boosting productivity across industries like chemical, petrochemical, and automotive.
